I have had several requests for an extended beak, and that will be one of the modifications in the new mask. In my initial sketches (shown below) the mask reminds me of a crane, and so I am calling the new piece Ichabod, in a nod to the 19th century author Washington Irving and his Legend of Sleepy Hollow.
Before I can sculpt the new mask in clay I'm going need to build new eyepieces for it. Here I have lasered out several rings in acrylic sheet, which will be aligned and assembled using the brass rod. I slide each piece in the proper order over the three rods and use epoxy cement to hold them together. A stationary belt sander is used to turn the stepped bottom into a smooth angle. And here I've cemented a flange on the bottom to keep the eyepiece in place on the mask. Next step is molding it in silicone rubber.
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